广州市朝德机电设备有限公司

：
：郑杰克、向
： novosor     : www.novosor.com
地址：广州市越秀区朝天路66号3F

业代理德AMT Alfing Montagetechnik GmbH手动工具

产品系列：

Lightweight, Ergonomic, Reliable

AMT handheld nutrunners are your ideal choice when it comes to safe fastening operations with consistently high accuracy. 

As partners with the automotive industry, we offer innovative and high-performance nutrunning systems that meet or exceed the rigid demands from our customer base.

One AMT innovation is the angular head nutrunner with torque control directly integrated in the output shaft. As a result, changes in drive efficiency due to wear have no influence on the torque. The fastening process is completed correctly, based on accurate torque and regardless of the mechanical condition of the angular drive.

The quality of a fastened connection does not depend solely on the use of high-quality nutrunners.  It also depends upon the operators who are using these tools. While considering solutions for our customers, therefore, we do not just think about the individual connections but also include the tool operator and configuration of his/her workstation in our design process.  By doing this, errors can be avoided with the appropriate workstation layout. Fault recognition and troubleshooting, using innovative monitoring strategies, remains front and center.

Our nutrunner systems are, for example, capable of monitoring the correct fastening position, using camera, ultrasonic triangulation, or our patented Railnet system. As a result, missing fasteners and/or operations at the wrong fastener location are detected and avoided.

Only as much hardware as necessary...

Controls systems are adapted to the needs of our customers. Each customer receives as much performance as possible, while using only as much hardware as necessary. The results are a cost-efficient system solution, adapted optimally to meet customer production requirements.

          SMD10

          SMX10

          SMX20

          SMX30

          SMX40

          SMXP

AMT offers a broad spectrum of nutrunner controls, which were developed as a result of diversified requirements from our customer base. A modular systems architecture provides custom solutions for even the most complex demands.

The SMD10 is our most cost-effective introductory model into the world of electric nutrunning technology. It offers up to 15 nutrunning programs and accommodates our handheld tools with reaction torque sensor.

The SMXP sets new standards at the high end of the performance scale. Thanks to an integrated PC, there are almost no limits in regard to the nutrunning process, network capabilities, and integration with higher level host computers and quality management systems. The modular software architecture on the SMXP makes it possible to adapt control software to just about any application. And what if the software, despite its powerful range of functions, still doesn‘t meet your needs? No problem! Our strength lies in developing individual software solutions for customer requirements, building on our tried and true base software.

The functionality of the SMXP also allows the connection of multi-channel, decentralized control topologies. Up to 9 cost-effective SMX10 controls can be connected to the SMXP. The SMX10 is just as powerful as the SMXP when it comes to the nutrunning process, but without an integrated PC. For this reason, the interface to higher level systems takes place through the SMXP. The resulting master-slave configuration offers a high range of performance at a favorable price.

The SMXP Twin control was developed for efficient and cost-effective 2-channel applications. It offers the same capabilities as the SMXP control. Despite the 2-channel configuration, no cooling element is required for the SMXP Twin control.

One Supplier - One Partner

AMT does not consider itself just a supplier of nutrunner technology. We are a system supplier for complete assembly work stations. Consultation, project management, delivery, and assembly at the customer facility – all from a single source!

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Assembly Systems

In order to design a suitable assembly work station for nutrunning operations, more is required than simply the selection of a nutrunner and nutrunner control. Special handling devices are frequently required to guide and support the nutrunner tool. In addition, modules are required for operator guidance and graphic display, e.g. monitors, stacklights, and operator panels. The selection of the correct tool socket by the operator can be facilitated and monitored by the use of a controlled socket tray. If sensor systems are integrated to monitor the exact spindle position, then a consistent control and documentation of the nutrunning process can be obtained.

As specialists in assembly technology, we deliver more than just nutrunning technology – we also design and deliver the complete work station. At the start of a project, our skilled sales engineering staff is always available to assist you in planning the required systems. A broad spectrum of standard solutions is available that can be customized to individual application requirements. Complex handling devices are designed in 3D-CAD by our engineering department and presented to our customers for approval. After all necessary optimization steps have been completed, the handling devices are assembled and installed in our plant. Prior to delivery, all customers have the opportunity to test their assembly work stations at our facility.

High-performance, capability, lightweight

The new AMT battery-operated nutrunners for industrial applications offer all recognized advantages in one package. High flexibility, excellent ergonomics, consistent fastening quality, high performance, reliable data transfer. Up to 10 battery-operated nutrunners can be driven by a single SMX-BT control.

Ergonomics, capability, and torque repeatability are demands of the automotive industry and their suppliers. The portable, rechargeable tools from AMT satisfy your requirements and so much more. Using a new-generation, high-dynamic motor, it is possible to increase nutrunner power by up to 30 percent. The results are faster and more cost-efficient fastening operations.

The appealing design was developed in consideration of trend-setting ergonomic factors:

• Ergonomically formed hand grip
• Newly designed directional ring for clockwise / counterclockwise operation with additional user-programmable switch function （e.g. NOK acknowledgement, program advance）
• Status display indicates direction of rotation via LEDs and additional LED for enhanced display functions （e.g. NOK acknowledgement, release）
• Ergonomically arranged START key of electropolished stainless steel
• 1-part, ergonomically formed angle head （can be rotated 4 x 90
• Lightweight design

The optimized ergonomic design and lightweight configuration reduce operator strain. This leads to an increase in individual productivity and, as a result, a reduction in running production costs.

Productive und Reliable

AMT built-in nutrunners meet all requirements for complex and high-precision fastening tasks in a broad variety of application environments.

AMT built-in nutrunners represent the highest accuracy for tightening fastened connections. For this reason, we recommend the use of action torque data sensors for capturing torque data. The torque is measured as closely as possible to the fastened location, i.e., directly on the output shaft. As a result, changes in the efficiency of right angle or offset gearboxes, due to wear, have no influence on the torque. As soon as the tightening torque is achieved, the fastening process is reliably executed, independent of the mechanical condition of the gearbox.

Built-in nutrunners from AMT are modular in design, i.e., individual components, such as output spindle variants, can be combined to meet production demands. Built-in nutrunners can be easily and compley removed for repair or maintenance purposes.

Even the most reliable tools are subject to natural wear over time. In order to keep this wear from progressing to an unexpected nutrunner breakdown, AMT nutrunners automatically signal when preventive maintenance is required. An integrated nutrunning cycle counter with a load-dependent evaluation ensures that required maintenance is signaled before a tool breaks down. The timely replacement of wear-dependent components results in increased tool availability.

HIGH POWER Controls Systems

Our user-programmable controls accomplish the most complex tightening processes – independent of whether or not they are installed in an electrical cabinet or configured as compact modules.

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Our control systems are distinguished by their modular and open system architecture. The use of PC technology, in connection with a Windows operating system, offer almost unlimited expansion possibilities. Up to 64 nutrunner channels can be controlled from a single Master PC. High-channel control systems are installed, for cost and space reasons, in electrical cabinets.

As an option, low-channel controls can be configured, based on our compact modules SMX30 and SMX10. These are self-sufficient control modules in space-saving housings that are mounted to an assembly plate. This saves on space, required cable lengths, and installation.

It only stands to reason that all of the data stored by our nutrunner controls can be made available over network interfaces to higher order computer systems for post-processing.

Nutrunner Systems – tailored to your needs

Custom nutrunner systems can be configured to provide an economical solution for nutrunning tasks involving parts in small, medium, or large lots.

As specialists in assembly technology, we deliver not only the nutrunning technology. With our custom machine design capabilities, we are also able to supply handheld multi-purpose nutrunners, ready-to-install nutrunner modules, or complete nutrunner work stations. We provide project management, engineering, assembly, and installation.

It is obvious why so many companies have chosen AMT for their nutrunning technology. A single contact for all tasks involved in nutrunning technology reduces planning and coordination efforts – resulting in reduced costs.

Assembly Machines for Cylinder Heads / Engine Blocks

AMT assembly machines are used for the following assembly operations on cylinder heads and engine blocks for passenger cars and freight vehicles.

Typical assembly operations on cylinder heads are:

• press valve seat rings and guides, with or without nitric cooling
• camshaft – bearing cap assembly
  with bolt feeding and bolt tightening
• stud bolt assembly
• closure part assembly （ball, cover, Koenig expander）
• leak test

Typical assembly operations on engine blocks are:

• crankshaft – bearing cap assembly
  with bolt feeding and bolt tightening
• closure part assembly
• leak test

Using a variety of machine designs, including transfer lines or flexible manufacturing systems, we are able to achieve cycle times from several minutes up to 16 seconds. 

Assembly Systems for Engine Block Assembly

AMT realises small assembly systems for the engine block and cylinder head, designed as rack assembly or as assembly line. AMT is capable of handling the complete rang of assembly tasks, from the raw engine block to the cylinder head to complete engine assembly.

Based on customer requirements, systems can be designed and manufactured as individual assembly stations or as assembly lines with data capture and data processing, including necessary nutrunner technology.

• Preparation of parts to be assembled, e.g. in KANBAN system
• Preassembly stations for subassemblies
• Assembly stations for valve wedges on cylinder head, friction measurements, and piston extension measurements
• Assembly lines for engine assembly, including nutrunner technology
• Data capture and archiving systems

Based on customer demands and required cycle time, the assembly machines are configured as manual, semi-automatic, or automatic stations.

Assembly Line for Air Spring

Task:
Mounting and tightening of air springs for trucks consisting of 7 / 9 components parts each

Realisation:
Conveyor with 4 assembly stations

Workpiece:
Pneumatic springs for trucks in 11 various sizes and models

Workpiece weight:
approx. 20 kg

Cycle time:
approx. 36 sec.

Automation out of a Kit

We can automate your material flow by selecting from a variety of individual components to meet your special requirements. We integrate these components to form a total solution and deliver a turnkey system.

Gantries

Our gantries are the basis for multi-faceted automation tasks. With the addition of custom part grippers that are also engineered in-house, we solve your requirements for:

• Part transport
• Handling
• Loading and unloading

of workpieces.

Part Transport Systems

There are a number of methods to feed and transport parts. We analyze the unique requirements for each customer and design an optimal solution. In doing so, we consider the total pallet of possibilities that are currently available from market leaders in transport systems.

Special Equipment

The automation of your material flow is, however, not the end of our capabilities. We also offer special solutions for your production requirements, e.g.:

• Identification
• Engraving
• Measuring
• Brushing
• Processing
• Assembly

Leaders in Con Rod Automation

For more than 20 years now, we have been developing system solutions with our customers from the automotive industry for the transport, storage, and handling of connecting rods.

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AMT is the global leader in the manufacture of con rod automation. For more than 20 years now, we have been developing system solutions with our customers from the automotive industry for the transport, storage, and handling of connecting rods.

For high-production transfer lines with a low number of different con rod types, we offer our proven slide transfer system with standardized loading and unloading devices.

Modern manufacturing systems are becoming more modular and flexible, in order to offer capabilities for producing the broadest con rod spectrum as possible on a single machining line.  Slide transfers are at their limits with these systems, due to the variety in part types. In addition, the machining centers and index table machines place additional demands on the loading and unloading designs. For this reason, AMT has developed new systems for flexible manufacturing of con rods. 

Robotic Cells 

AMT design and adapt robotic cells according to your production requirements. 

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Robots are particularly suitable for automation solutions which must be extremely flexible. In order to make optimal use of manufacturing systems, it must be possible to process more part types in mixed mode on these systems. This places high demands on the flexibility of the automation devices.

One solution for this is the implementation of robotic cells. They are compact, cost-effective, and highly flexible. In addition, they offer the possibility to integrate special auxiliary devices, in addition to handling tasks, e.g. measuring, assembly, deburring or brushing parts.

We design and adapt these robotic cells according to your production requirements. 

Special Equipment from AMT

AMT's scope of supply also comprises special equipment for automation such as brushing units for crankshafts or steering worm gear. AMT designs and realises special equipment as per your requirements.