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500kg定点浇铸中频炉
500kg fixed-point casting intermediate frequency
一、设备说明
设备概述：该产品属于新型专业炉种，引进设计制造，的液压倾炉连杆机构，在熔炼完毕倒出熔液全过程中，能始终使金属溶液倒入直径很小的接料口内。是采用水(气)雾化工艺生产金属粉末及类似工艺要求之选择装备。
二、0.5/250kw中频无芯感应定点浇注熔炼炉主要技术参数
| A、综合参数 | ||
| 序号 | 项目 | 参数 |
| 1 | 电源功率 | 160kw、250kw、500kw、1000kw |
| 2 | 炉子额定温度容量 | 0.25/0.5/1 |
| 3 | 额定温度频率 | 800Hz以上 |
| 4 | 进线电压 | 380V |
| C、炉体指标 | ||
| 序号 | 项目 | 参数要求 |
| 1 | 炉壳结构 | 钢壳结构 |
| 2 | 炉壳材质 | 45#钢 |
| 3 | 磁轭材质 | Z11-0.23 |
| 4 | 磁轭覆盖率 | 85% |
| 5 | 感应器铜管材质 | 2纯铜99.9 |
| 6 | 液压泵 | 双机双泵 |
| 7 | 倾炉角度 | 0～95° |
三、定点炉体说明
炉体部份包括感应加热线圈、结构主体碳钢、加磁轭，绝缘体、耐热绝热材料、支承框架、定点浇铸结构等。
炉体定点浇铸结构安装在支承框架上，根据甲方提供的雾化中间包及雾化炮台尺寸，设计炉体和液压倾炉机构。此炉体运行速度均匀，炉咀的高差小，出液连续稳定。炉咀的运行曲线，由固定的轨迹，并由电脑优化运算，使用特殊的曲线模板导向锁定，使炉体从连续出液到定点出液均匀有序进行。炉体倾转角度：0～95°（0°指炉口为水平位置）；炉翻转稳定性高，出料口定位精度高（熔炼炉出炉口与漏包的距离小于50mm），浇注中心变动误差小，雾化浇钢时炉嘴无前后运动，定点浇注精度高，，前后误差不超过30mm，同时保证了金属液流的稳定。成套设备维护更换均采用模块化设计，易维护易检修，很大程度提高生产效率。
First, descriptionof Fixed point casting
Equipment Overview: his product belongs to a new type of professional . It is designed and manufactured by foreign technology. he unique hydraulic tilting rod linkage mechanism can always pour the metal solution into the material with small diameter during the whole process of melting and pouring out the molten metal. It is a choice of equipment for the production of metal powders and similar processes using a water (gas) atomization process.
Second,0.5/250kwintermediate frequency coreless inductionfixed point casting melting main technical parameters
| A, comprehensive parameters | ||
| Serial number | project | parameter |
| 1 | Power supply | 160kw, 250kw, 500kw, 1000kw |
| 2 | Furnace rated capacity | 0.25/0.5/1 |
| 3 | Rated frequency | More than800Hz |
| 4 | Line voltage | 380V |
| C, index | ||
| Serial number | project | Parameter requirement |
| 1 | Furnace shell structure | Steel shellstructure |
| 2 | Furnace shell material | 45 # steel |
| 3 | Yoke material | Z11-0.23 |
| 4 | Yoke coverage | 85% |
| 5 | Sensor copper tube material | 2 pure copper 99.9 |
| 6 | Hydraulic pump | Double machine double pump |
| 7 | ilt angle | 0 to 95° |
hird, the fixed pointdescription
he body part includes an induction heating coil, a structural bodycarbon steel,a yoke, aninsulator, a heat-insulating material, a support frame, a fixed-point casting structure, and the like.
he fixed-point casting structure of the body is installed on the supporting frame,ａnd the body and the hydraulictilting mechanism aredesigned according to the size of the atomizing tundish and the atomizing turret provided by the party A.he bodyruns at a uniform speed, the height difference of the nozzle is small, and the liquid discharge is continuously stable.he running curve of the nozzle is fixed by thetrajectoryａnd optimized by the computer. he special curved template is used to guide the locking,so that the body is uniformly and orderly discharged from the continuous liquid discharge to the fixed point.he tilting angle of the body: 0～95° (0° refers to the horizontal position of the mouth); the has high stability of turning, and the positioning accuracy of the discharging port is high(the distance between the outlet and the leakage of the melting is less than50mm), and the pouring center changes. he error is small, the nozzle does not move back and forth when atomizing the steel, the precision of the fixed point casting is high, the front and back error does not exceed30mm, and the stability of the metal liquid flow is ensured.he maintenance and replacement of complete sets of equipment are modular in design, easy to maintain and easy to overhaul, greatly improving production efficiency.
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